JOB DESCRIPTION Associate Manager Department: Production / Manufacturing Operations (E-waste)Reports To: Production Manager / Plant Head / Central Manufacturing Desk Location: Plant / Recycling FacilityEmployment Type: Full-Time Experience: 6–10 Years (Manufacturing)Education: B.E./ B.Tech (Mechanical)/Electrical Job Purpose The Production Associate Manager will be responsible for optimizing production processes at the e-waste recycling facility, driving improvements in capacity utilization, manpower efficiency, and line balancing. The role focuses on implementing productivity, energy-saving, and cost-optimization initiatives while ensuring strict adherence to safety, quality, environmental, and operational standards. Key Responsibilities Production Optimization & Capacity Improvement • Analyze current production processes across dismantling, shredding, sorting, and material recovery lines to identify bottlenecks and inefficiencies to improve operational performance. • Develop and implement plans to improve overall production capacity and throughput of the recycling lines. • Drive continuous improvement initiatives using Lean, Kaizen, and Six Sigma methodologies. • Track production KPIs (OEE, yield, downtime, cycle time) and drive corrective actions. Manpower Utilization & Line Balancing • Conduct time and motion studies to determine optimal manpower deployment across workstations. • Design and implement line balancing plans to minimize idle time and maximize output per shift. • Prepare manpower planning and shift rosters in coordination with HR and shift supervisors. • Cross-train workforce and standardize work instructions (SOPs) for flexibility across processes. Productivity, Energy Saving & Cost Optimization • Identify and implement productivity improvement projects with measurable output/cost benefits. • Monitor energy consumption of machinery and utilities; identify and execute energy-saving initiatives. • Analyze cost drivers in production (power, consumables, manpower, wastage) and drive cost-reduction plans. • Prepare ROI/cost-benefit analysis for proposed process or equipment improvements. Safety, Quality, Environmental & Operational Compliance • Ensure all production activities comply with EHS (Environment, Health & Safety) norms and e-waste handling regulations (e.g., E-Waste Management Rules, Pollution Control Board guidelines). • Enforce use of PPE and safe operating procedures on the shop floor; conduct safety audits and toolbox talks. • Ensure adherence to quality standards for segregated/recovered materials as per customer and regulatory requirements. • Maintain documentation for statutory and certification audits (ISO 9001, ISO 14001, ISO 45001, R2/e-Stewards where applicable). • Coordinate with maintenance team for preventive maintenance to minimize breakdowns and ensure equipment reliability. Reporting & Coordination • Prepare daily/weekly/monthly production MIS reports for management review. • Coordinate with planning, quality, maintenance, warehouse, and HR teams for smooth production flow. • Participate in daily production review meetings and drive action closure. Key Skills & Competencies • Strong knowledge of production planning, line balancing, and capacity optimization techniques. • Hands-on experience with Lean Manufacturing, Kaizen, 5S, and Six Sigma tools. • Understanding of e-waste recycling processes (dismantling, shredding, material segregation) preferred. • Working knowledge of EHS and environmental compliance requirements in a manufacturing/recycling setup. • Analytical skills to interpret production and cost data for decision-making. • Proficiency in MS Excel/production MIS tools; ERP exposure preferred. • Strong leadership, team management, and cross-functional coordination skills. Qualification & Experience • B.E./B.Tech in Mechanical • 6–10 years of experience in production/manufacturing operations • Certification in Lean/Six Sigma will be an added advantage. Key Performance Indicators (KPIs) • Production capacity utilization (%) and OEE • Manpower productivity (output per man-hour) • Energy consumption per unit of output • Cost per ton/unit processed • Safety incidents / near-miss closure rate • Compliance audit scores (quality, safety, environmental)