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Mechanical Technician - Pigging-Ankleshwar

Leadec India Pvt. Ltd. · leadec-services.com
AnkleshwarOn-site
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The job in short

Mechanical maintenance technician for pigging lines and twin screw pumps.

Compliance

Details

Found
30 d ago · posted 2026-04-15
Location
Ankleshwar, Gujarat

Full description

Education: ITI Fitter Job Description: 1. Twin Screw Pump – Maintenance & Overhauling • Carry out breakdown and preventive maintenance of Twin Screw Pumps as per schedule • Perform mechanical seal replacement and ensure leak-free pump operation • Execute screw shaft overhauling including dismantling, inspection, and reassembly • Carry out de-choking of pumps and restore to normal operation with minimum downtime • Perform coupling alignment using dial gauge / laser alignment tools • Arrest all leakages in Twin Screw Pump systems promptly and effectively 2. Routine Checks & Condition Monitoring • Conduct daily safety checks, piping inspection, and leakage detection on all pump systems • Perform lubrication of pump bearings and rotating components as per lubrication schedule • Carry out rotation checks to ensure correct direction and smooth operation • Monitor and record vibration and noise levels to detect early signs of equipment deterioration • Maintain equipment health records and report abnormalities to Team Leader immediately 3. Valves, Filters & Strainers – Maintenance & Troubleshooting • Carry out maintenance and troubleshooting of: • Pressure Relief Valves (PRV) – inspection, setting, and replacement • Mechanical Ball Valves – operation, maintenance, and replacement • Bucket Type Strainers and Y-Type Strainers – cleaning and inspection • Self-Cleaning Filters and Bucket Filters – cleaning, troubleshooting, and mesh replacement • Ensure all filters and strainers are maintained in clean and functional condition at all times 4. Pigging Line – Operation & Maintenance • Operate and maintain Pigging Line systems of ABB and IUS make • Carry out maintenance of T-Valves and Butterfly Valves including seal replacement • Perform pig repairing including flapper replacement and condition assessment • Troubleshoot receiver and launcher headers of pigging line systems • Carry out NRV (Non-Return Valve) replacement and ensure proper functioning • Arrest leakages across all pigging line components and connections 5. Daily CLRI Tasks & Documentation • Execute daily CLRI (Cleaning, Lubrication, Retightening, and Inspection) tasks for Twin Screw Pumps and Pigging Line systems • Maintain accurate and up-to-date logbooks for all equipment • Raise and close work orders in the maintenance management system • Document breakdown details, root cause, corrective actions, and spare parts used • Ensure timely submission of daily maintenance reports to Team Leader 6. Safety & Compliance • Follow all safety procedures, LOTO protocols, and permit-to-work systems strictly • Use appropriate PPE at all times during maintenance and inspection activities • Participate in toolbox talks, safety audits, and mock drills • Report near-misses, unsafe conditions, and incidents immediately • Ensure compliance with plant safety standards and statutory requirements

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