Description The Die Cast Remelt & Machine Operator is responsible for safely operating remelt furnaces and handling molten metal to support production requirements while also operating die casting equipment and performing casting-related tasks. This position spends approximately 50% of its time performing remelting and metal handling functions and 50% performing casting machine operations. The successful candidate must be comfortable working around molten metal, operating industrial equipment, maintaining process controls, and producing quality cast products in a fast-paced manufacturing environment. Remelting & Metal Handling Responsibilities • Operate and monitor gas, oil, electric, or induction furnaces used to melt and refine metal prior to casting. • Observe furnace operations and monitor temperature, fluidity, and metal condition to ensure compliance with process requirements. • Regulate fuel, air, electrical current, and cooling systems to maintain proper furnace temperatures. • Draw molten metal samples for analysis and assist with alloy adjustments as required. • Remove impurities from molten metal using approved methods and equipment. • Transfer, drain, or pour molten metal using ladles, hoists, pumps, or other material handling equipment. • Operate controls to move or discharge molten metal from furnaces safely and efficiently. • Inspect furnaces and associated equipment for wear, damage, or operational concerns and report issues promptly. • Follow all safety procedures associated with molten metal handling and furnace operation. Casting Operations Responsibilities • Set up, operate, and monitor die casting machines according to approved process specifications. • Start machine cycles and perform manual casting operations as required. • Position inserts, spray dies, and prepare equipment for production runs. • Remove castings from dies and perform trimming, de-flashing, and other secondary operations. • Visually inspect castings and perform dimensional checks using measuring instruments to ensure product quality. • Monitor machine performance and notify supervision of process deviations or equipment malfunctions. • Package and transfer finished product according to work instructions. • Accurately record production, quality, and process information. General Responsibilities • Maintain a clean, organized, and safe work environment. • Follow all environmental, health, safety, and quality policies and procedures. • Wear required personal protective equipment (PPE) at all times. • Support production needs through cross-training and departmental flexibility. • Perform other duties as assigned. Requirements Physical Demands Frequency: Continuous 67-100%, Frequent 34-66%, Occasional 1-33% STRENGTH • No lifting and carrying of 50 lbs. • Occasional lifting and carrying of 21 to 49 pounds • Continuous lifting and carrying of 1 to 20 pounds • Continuous standing • Frequent sitting • Frequent walking • Continuous pull and pushing MOTION • Continuous twisting and bending • Continuous reach(overhead and out-stretched) • Continuous kneeling, climbing, crawling, bending, and stooping REPETITION • Continuous repetitive motion • Continuous use of vibratory tools • Continuous grip, torque, and fine manipulation • Continuous handling/grasping OTHER • Continuous exposure to hot and cold temperature extremes • Functional vision • Ability to discern colors • PPE Required • No Driving • Continuous Talking • Continuous Hearing For the purpose of compliance with ADA and Workers Compensation reasonable accommodations may be made to enable individuals with disabilities to perform the essentials. Work Environment • While performing the duties of this job, the employee is continually exposed to moving mechanical parts; extreme heat and vibration. • The employee is continually exposed to wet and/or humid conditions. • The employee is continually exposed to fume or airborne particles. • The noise level in the work environment is continually very loud. Education and Experience • Requires a high school diploma or GED and may require some vocational training or job-related course work • Manufacturing experience preferred • Ability to work safely around high-temperature equipment • Ability to read and follow work instructions, process sheets, and safety procedures • Ability to use basic measuring instruments and complete production documentation • Ability to perform repetitive tasks throughout the shift