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Electrical Engineer - Motor Drives, Controls & Systems

The AMES Companies, Inc. · homebyames.com
Smyrna
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The job in short

Motor drives and controls engineering.

AirflowEmbeddedNetworkingCompliance

Details

Found
32 d ago · posted 2026-09-09
Location
Smyrna, TN

Full description

Essential Duties & Responsibilities Electrical Design & System Architecture • Own the design and specification of electrical components and subsystems, including motors, control boards, VFD interfaces, wiring harnesses, power supplies, and communication modules. • Define and document electrical architectures for fan systems, including power distribution, control, protection, and communication topologies. • Create and maintain schematics, wiring diagrams, PCB documentation, and BOMs; review PCB layouts for best practices in power electronics, EMC, creepage/clearance, and manufacturability. • Apply sound engineering principles and DFx (DFM, DFT, DFA) to deliver designs that are reliable, safe, and compliant with regulatory standards. • Lead and participate in formal design reviews with electrical, mechanical, firmware, manufacturing, and compliance teams. Motor Drives, VFD-Integration & Control • Lead integration and tuning of VFD-driven systems for HVLS and motor applications. • Collaborate closely with embedded/firmware engineers on motor-control strategies and hardware interface requirements. • Analyze and resolve complex issues related to inrush current, overcurrent faults, EMI/EMC interactions, harmonics, and thermal performance. • Evaluate new drive technologies and components for performance, cost, and long-term reliability. Testing, Validation & Compliance Leadership • Define and execute test plans for electrical performance, reliability, safety, environmental, and system-level behavior. • Drive DOE airflow testing strategy, electrical efficiency validation, and regulatory compliance. • Lead EMC/EMI pre-compliance and compliance efforts in collaboration with internal and external labs. • Ensure designs meet UL, IEC, DOE, FCC, and internal quality standards; interpret data and drive corrective actions. Networking, Communications & Systems Integration • Architect and implement robust industrial communication interfaces (Modbus RTU/TCP, BACnet, EtherCAT preferred). • Specify and guide development of communication modules and translator PCBs. • Support integration with HMIs, VFDs, and supervisory systems to ensure reliable system-level behavior. Product Development, Ownership & Cross-Functional Collaboration • Serve as electrical engineering lead on assigned projects. • Plan electrical tasks, provide updates, and assess risks. • Work with suppliers and manufacturing to qualify components, resolve production issues, and support cost reduction initiatives. • Mentor junior engineers and technicians. Troubleshooting, Lab Work & Continuous Improvement • Lead root-cause analysis for issues in development, validation, or field environments. • Define and refine test methods, fixtures, and automation. • Maintain high standards for data integrity, documentation, and lab safety. • Seek opportunities to simplify designs, reduce cost, and improve robustness. Knowledge, Skills & Abilities • Deep understanding of electrical engineering concepts, including AC/DC power conversion, motors, and protection. • Strong experience with industrial communication protocols (Modbus, BACnet, EtherCAT). • Proficiency with schematic/PCB tools (Altium, OrCAD). • Hands-on skills with lab instrumentation (oscilloscopes, analyzers, DAQ). • Experience with EMC/EMI design and compliance. • Strong analytical, communication, and leadership skills. • Self-driven, organized, and capable of owning deliverables. • Experience mentoring junior engineers is a plus. Education & Experience • Bachelor’s Degree in Electrical Engineering required; • Typically 5–8+ years of electrical design experience. • Proven track record taking complex electromechanical products from concept to production. Physical Requirements • Ability to work in lab/manufacturing environments and lift up to 50 lbs.

Electrical / Electronics Engineer jobs in the United States · All The AMES Companies, Inc. jobs

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