Die Polisher/Corrector – Aluminum Extrusion Job Summary The Die Polisher/Corrector inspects, repairs, and maintains the extrusion dies used to shape aluminum profiles. Working in the die shop, this role collaborates with supervisors, press operators, and quality-control teams to diagnose and resolve die-performance issues. Technical expertise, precision, and a strong understanding of the aluminum extrusion process are essential to maximizing die life and maintaining production efficiency. Essential Duties and Responsibilities Die Analysis and Correction • Inspect samples of extruded aluminum to diagnose dimensional inaccuracies, flow inconsistencies, and surface defects. • Use precision measuring instruments (calipers, micrometers, gauges) and accurately read and interpret results to verify die dimensions against design specifications. • Determine and perform the repairs or modifications needed to restore dies to specifications. Die Maintenance and Repair • Correct and polish die bearings, feeder plates, and other tooling surfaces using hand tools and pneumatic grinders to improve metal flow. • Perform routine maintenance, including caustic cleaning to remove aluminum buildup and nitriding to increase die hardness. • Disassemble and reassemble multi-part die assemblies. • Inspect tooling for stress cracks, excessive wear, or damage and carry out necessary repairs. Data and Process Management • Document die corrections and maintenance history in the plant’s computer system. • Partner with press operators and managers to troubleshoot die problems during production. • Communicate recommendations for improvements or design changes for future dies. Safety and Equipment • Operate and maintain die-shop equipment such as mills, sandblasters, and caustic systems. • Safely operate forklifts and other material-handling equipment to move dies to and from the press line. • Follow all company safety policies and procedures, especially when working with hand tools, heavy equipment, and caustic chemicals. Qualifications Education • High school diploma or GED required. • Technical training or an associate degree in manufacturing or a related field is a plus. Experience • Several years of hands-on experience in die correction and polishing within the aluminum extrusion industry preferred. • Advanced roles typically require 5+ years of experience. Skills • Strong mechanical aptitude and problem-solving skills. • Ability to read and interpret blueprints and technical drawings. • Proficient in both using and correctly reading precision measuring tools (calipers, micrometers, gauges, dial indicators). • Knowledge of metallurgy and metal flow dynamics. • High attention to detail and ability to perform precise work. • Effective communication and teamwork skills. • Forklift certification or ability to become certified preferred. Physical Demands • Ability to lift up to 75 pounds. • Stamina for extended standing, walking, bending, and kneeling. • Comfort working in a manufacturing environment with moving mechanical parts, varying temperatures, and high noise levels.