Responsibilities: EHS: • Must ensure that all his team workers use all mandatory (Safety Helmet, Safety Goggle, Safety Shoes & High Visibility Jacket) and relevant work related PPE's before starting any activity • Ensure daily Safety Toolbox Meeting at the beginning of shift in all lines/equipments • Must ensure effective implementation & sustenance of all work permits, Company's cardinal rules & Take 5 in their respective sections & area . • Must ensure the active participation in reporting, investigation, rectification / compliance of both corrective & preventive measures of all incidents, accidents & SOFI items. • Must actively participate in all Company's Safety program / drives (S7, SCIT, EHS Peer Review Audit, 5S etc.) and drive its effective implementation and sustenance in their respective work areas & team . • Must conduct monthly 5S & S7 audit. • Must coach all his team members on Safe Behaviours & initiate disciplinary action on any safety rule violation as per company policy. JOB RELATED: • Ensuring the timely production of Monolithics & Ready shape (Lance & PCPF shapes) Products as per dispatch / S&OP plan. • Production Planning and provide Raw Material & other consumables requirements to the PPC Team. • Mass balance of raw materials and finished goods. • Ensuring smooth operation and process control of the equipment. • Coordination with stores for other consumable material ( i.e.Packing, chemical, tools, safety item etc.) • Conduction Job-specific trainings including SOP, HIRA etc. • Meeting statutory and regulatory norms like factory inspection, stock taking audit, ISO audits etc. • Meeting IMS standards in process and maintaining documentation. • Actively participate in continuous improvement programs and Opex initiatives. • Involvement in Day to Day activities of Crushing & Grinding circuit. • Meeting all KPIs related to production. • Interaction with internal & external stakeholders. • Preparation and verifying all contractor bills related to production. • Conducting vendor and customer visits as and when required. • Contributing in relevant Capex projects meeting all deliverables. • Contributing in Developmental jobs. Detailed Job Description: 1. SAP –PP module operation. • Making production order of all products. • Creating and maintaining BOM & Routing of products in SAP. • Running and maintaining standard cost of all WIP & FG products. • Stock monitoring of Monolithics Line Finished Goods and raw materials. • Cost control (raw material, labour, power, depreciation, packing cost etc) and cost analysis of products. 2. Reports: • Daily production data reporting of all production lines and variance analysis. • Maintaining monthly reports pertaining to all production lines, weighment report etc • Headcount reporting • Monthly billing reconciliation of contractors. • Maintaining all data of Power app. • Preparing monthly and quarterly plant performance review reports. 3. Quality Related: • Follow QC instruction to ensure zero non conformity and customer claims. • Visual checking of Product packing detail and analysis of batching report. • Coordination with Quality team for smooth online / offline testing of Product. • Random checking of green and fired blocks along with moulds of RDS items. 4. Projects: • New capex or Opex project execution as and when required. • Execution of production trial and making report. • Implementation of dashboard in shop floor. 5. Developmental jobs & OPEX • Implementation of OPEX action plans • Sustenance of 5S • KAIZEN initiatives and reporting. • Quality circle activity for specific projects. • Mentoring and executing siz sigma projects. 6. Statutory compliance jobs • Compliance/ Documentation of IMS and ISO 50001 system • EHS/ 5S audit compliance 7. EHS activities and compliance of audit findings • Monthly audits (Internal & External), conducting HIRA and other risk assessments. • Ensuring all EHS guidelines and protocols are followed. Profile/Competencies: • Education - B. Tech- Ceramic Engineering/ Chemical Engineering/ Mechanical Engineering • Background - Preferably worked before in Refractory Production unit Level of experience – 10-15 years minimum Preferred certification: • Six sigma green or black Belt, IMS and energy auditing. Work experience: • Earlier work experience in the Refractory Industry in production unit. Preference will be given to the candidates having experiences in manufacturing of Refractory products. Experience in operation & process controls of Calcination, drying, crushing and grinding operation and material handling equipment are desirable. Sound knowledge of SAP and Microsoft office is required.