Dynamic Manufacturing Engineer with specialized expertise in integrating complex electrical systems and high-voltage battery assemblies for next-generation aircraft with Proven track record in bridging the gap between design and the shop floor through robust DFM/DFA strategies, IPC-compliant process development, and real-time troubleshooting. Expertise in scaling battery enclosure assembly, thermal management, and advanced wire harness routing from prototype to serial production in highly regulated aerospace environments. Role & Responsibilities: I. Design Integration & Strategy (The "Before the Build" Phase) • Support DFM/DFA activities during design reviews to ensure the manufacturability and serviceability of complex electrical systems. • Define wire routing strategies ensuring safety, serviceability, and strict compliance with aerospace standards. • Collaborate closely with design, quality, and supply chain teams to optimize build flow and reduce cycle time from the outset. • Work with suppliers and internal teams to validate battery module assembly techniques and specialized tooling. II. Process Development & Documentation • Develop and implement manufacturing processes for aircraft battery installation, including enclosure assembly, mounting, thermal management, and electrical interfacing. • Create and validate build processes for wiring harness routing, terminations, and connector assemblies. • Develop Standard Operating Procedures (SOPs), Manufacturing Instructions (MIs), and detailed inspection criteria. • Manage production data, including MBOM (Manufacturing Bill of Materials) preparation, Process Flow Diagrams, Control Plans, and PPAP/FAI documentation. III. Shop Floor Execution & Troubleshooting • Provide hands-on support to technicians on the shop floor during both prototype and serial production phases. • Troubleshoot wiring and battery integration issues in real-time, implementing immediate corrective actions to maintain build schedules. • Support the creation of harness assembly boards, work instructions, and functional test procedures. • Drive Root Cause Analysis (RCA) for non-conformances and lead continuous improvement efforts to prevent recurrence. Requirements Technical Skills & Competencies Electrical proficiency: • Technical Drawing Fluency: Ability to read wiring harness drawings, circuit diagrams, connector views, and terminal call outs. • Component Expertise: Deep understanding of wire grades/types, terminal selection, crimp specifications, sealing systems, splice methods, and protection standards (taping/sleeving). • System Knowledge: Understanding of PCB interfaces, wiring harnesses, and busbar design. Standards & Quality: • Industry Standards: Good understanding of IPC/WHMA-A-620 (preferred), IPC-A-600/610, and IPC-7711C/7721C. • Validation: Proficiency with crimp height charts and pull-force standards. • Exposure to QMS standards AS9100D is preferred. • Regulatory Familiarity: Familiarity with international standards (IEC, IS, UL, CE, RoHS, EMC/EMI). Software & Systems: • ECAD Tools: Exposure to harness design software (Capital, Zuken) is a significant advantage. • CATIA Electrical harness module & PLM exposure is preferred • MS office / Google suite proficiency • Qualifications : - Bachelor’s degree in Electrical, Electronics or any related field. - 5+ Years of Experience in ME E&E Integration activities in Aerospace industry preferred.​