Job Summary : The Head of eVTOL Prototyping, Manufacturing Process & Assembly Integration will lead the end-to-end journey of transforming aircraft design into flight-ready prototypes and scalable production. This role owns prototype build strategy, manufacturing process development, tooling/fixture design, and full-aircraft assembly integration (structures, propulsion, avionics, electrical, and systems), ensuring the eVTOL platform moves efficiently from concept to certified, production-ready aircraft. Key Responsibilities 1. Prototyping Leadership • Own the strategy, planning, and execution of full-scale and sub-scale eVTOL prototype builds • Translate design engineering outputs (CAD/PLM) into manufacturable prototype build packages • Drive rapid iteration cycles between design, test, and manufacturing teams 2. Manufacturing Process Development • Design and industrialize manufacturing processes for airframe structures and related subsystems • Develop process plans, work instructions, routings, and standard operating procedures (SOPs) • Lead Design for Manufacturing & Assembly (DFMA) reviews with design engineering • Build the roadmap from low-rate initial production (LRIP) to full-rate production (FRP) • Select and qualify manufacturing processes specifically composite layup/curing 3. Assembly Integration • Own final assembly line (FAL) design, sequencing, and station-by-station build strategy • Lead systems integration into the airframe. • Define and implement jigs, fixtures, tooling, and assembly automation • Ensure fit, form, and function compliance during integration; resolve build non-conformances 4. Quality, Safety & Compliance • Ensure manufacturing and assembly processes comply with aerospace quality standards & DGCA regulations • Implement inspection plans, first article inspection (FAI), and non-conformance/CAPA processes 5. Team & Cross-Functional Leadership • Mentor and lead a multi-disciplinary team: manufacturing engineers, prototype technicians, assembly integration engineers, tooling designers • Partner closely with Design Engineering, Systems Engineering, Test & Flight Operations, Supply Chain, and Quality teams • Manage relationships with external vendors, fabrication partners, and suppliers • Own budgeting, resource planning, and program timelines for prototyping and assembly functions 6. Continuous Improvement & Scale-up • Drive lean manufacturing, 5S, and Kaizen practices on the shop floor • Develop the strategy for scaling from prototype to series production, including facility/line planning • Evaluate and implement automation, digital manufacturing (MES/PLM integration), and Industry 4.0 tools Experience Required 12–18+ years in aerospace/aircraft manufacturing, prototyping, and assembly integration, with at least 4–5 years in a leadership role. Prior eVTOL, UAV, helicopter, or aircraft OEM experience strongly preferred. Education • Bachelor's/Master's degree in Aerospace, Mechanical, Manufacturing, or Production Engineering • Additional certifications in Lean Manufacturing, Six Sigma, or Aerospace Quality Systems (AS9100) preferred Requirements • Deep hands-on knowledge of aircraft structures, composites, and metallic assembly techniques • Experience with manufacturing engineering tools (CAD/CAM, PLM, MES, Six Sigma/Lean) • Proven track record of taking a program from prototype to production • Strong leadership, cross-functional collaboration, and stakeholder management • Excellent problem-solving skills in a fast-paced, first-of-kind product environment • Familiarity with certification requirements for eVTOL/UAM aircraft is a strong plus ​