Job Summary The Senior Technical Pattern Developer is responsible for leading upholstery pattern development for new product introductions, ensuring designs are manufacturable, cost-effective, and production-ready. This role collaborates with Product Engineering, Manufacturing, and Design teams to develop accurate patterns, improve product construction, optimize manufacturing processes, and support product development from concept through production. Key Responsibilities: • Establish and maintain pattern development standards, workflows, and documentation. • Lead upholstery pattern development for new product launches. • Review product designs and recommend Design for Manufacturing (DFM) improvements. • Collaborate with engineering and design teams to optimize foam construction, comfort, and manufacturability. • Review and approve upholstery patterns for quality, structural integrity, and ergonomic performance. • Convert design concepts, CAD models, and 3D data into production-ready patterns. • Develop sewing documentation and support automated cutting systems. • Oversee prototype builds and resolve issues related to seams, fabric fit, foam, and upholstery construction. • Recommend product improvements to enhance manufacturing efficiency and product quality. • Maintain technical documentation, BOMs, revisions, and pattern records within PLM/PDM systems. • Identify cost reduction and process improvement opportunities. • Serve as the technical expert for pattern development and continuous improvement initiatives. Qualifications: • 5+ years of upholstery patternmaking and fabrication experience. • Strong knowledge of foam applications, upholstery materials, and manufacturing processes. • Experience with Design for Manufacturing (DFM) principles. • Proficiency with industrial sewing equipment and upholstery tools. • Experience using patternmaking software such as Optitex, Gerber AccuMark, Lectra, or ExactFlat. • Ability to interpret sketches, CAD drawings, and 3D models into production-ready patterns. • Strong collaboration, communication, and problem-solving skills. • Experience with 3D patterning software, automotive trim, cost reduction initiatives, and bilingual English/Spanish is preferred.