BIW Process Engineer Key Responsibilities Process Planning & Manufacturing Engineering • Develop complete BIW assembly process plans for new vehicle programs. • Define assembly sequences, process flow, and station allocation. • Create manufacturing process sheets and operation standards. • Conduct product manufacturability and process feasibility studies. • Develop process concepts for Underbody, Framing, Closure, and Final BIW Assembly lines. • Define joining strategies such as Spot Welding, MIG Welding, Laser Welding, Riveting, Clinching, and Adhesive Bonding. Production System Development • Prepare line layouts and equipment loading plans. • Perform line balancing and manpower planning. • Estimate cycle times and validate takt-time requirements. • Define production capacity and throughput requirements. • Support process optimization to improve productivity and reduce manufacturing costs.