Essential Responsibilities FIP Machine Operation & Process Control • Set up, operate, and monitor FIP gasket equipment used to apply gasket material to doors, side panels, and other components. • Operate the machine's PLC and control system, including selecting, creating, modifying, and saving jobs for various parts. • Verify proper machine setup, job selection, material settings, and operating parameters prior to beginning production. • Monitor machine operation and make appropriate adjustments to maintain consistent gasket placement and product quality. • Understand machine set points and recognize abnormal operating conditions that could affect equipment, production, or product quality. • Minimize material waste, downtime, equipment damage, and nonconforming products through proper process control. Troubleshooting & Equipment Maintenance • Identify and troubleshoot machine faults, alarms, error codes, and process issues. • Perform routine cleaning and basic maintenance of the FIP system, including the application nozzle and associated equipment. • Understand the three-component chemical system used by the FIP equipment and recognize conditions that may affect material flow, application, or gasket quality. • Communicate equipment issues that cannot be resolved at the operator level to Maintenance or appropriate supervisory personnel. Quality, Blueprint Reading & Measurement • Read and interpret blueprints, technical drawings, work orders, and product specifications. • Verify proper gasket placement, dimensions, measurements, and finished-product quality. • Use calipers and other measuring equipment accurately. • Apply strong math and measurement skills to ensure products meet established specifications. • Identify and communicate quality concerns or nonconforming conditions. Material Management • Monitor FIP chemical and material levels to ensure adequate supplies are available for scheduled production. • Recognize material conditions that could negatively affect machine performance or finished-product quality. • Communicate replenishment needs and material concerns before they impact production. Assembly & Production Support • Safely and effectively use hand tools and other equipment required for machine setup, adjustments, minor maintenance, assembly, and production activities. • Assist with assembly and other production activities as needed to support departmental and plant requirements. • Maintain awareness of production priorities and upcoming jobs to ensure required components are completed on schedule. • Review work orders, production information, and schedules to anticipate upcoming requirements and prioritize work accordingly. Shipping & Material Coordination • Prepare completed products and materials for shipment. • Complete required billing and shipping documentation. • Verify shipment quantities and ensure the correct number of parts, skids, and components are prepared for each shipment. • Locate jobs, work orders, components, and materials throughout the facility and determine their status when information is not readily available. • Maintain awareness of incoming and outgoing truck schedules and shipping priorities. • Coordinate loading, paperwork, shipment information, and other shipping requirements with truck drivers and internal personnel. • Identify and resolve discrepancies involving work orders, quantities, material locations, and shipment requirements. Communication & Cross-Functional Coordination • Communicate effectively with Production, Shipping, Maintenance, Supervision, and other departments. • Proactively identify upcoming production or shipping needs that could affect schedules. • Maintain sufficient knowledge of related production and shipping processes to provide support when needed. • Assist with or provide basic training to employees on FIP machine operation, shipping procedures, work order identification, and other responsibilities within the scope of the position. Required Qualifications • Ability to read and interpret blueprints, technical drawings, work orders, and specifications. • Strong mathematical and measurement skills. • Ability to properly use calipers and other measuring equipment. • Ability to operate and navigate PLC and machine-control systems. • Strong mechanical aptitude with the ability to troubleshoot equipment and process issues. • Ability to safely and effectively use hand tools. • Strong attention to detail and commitment to product quality. • Strong organizational, communication, and time-management skills. • Ability to independently locate information, work orders, parts, and materials. • Ability to effectively coordinate with multiple departments and manage changing priorities. Physical Requirements • Ability to frequently lift and handle materials weighing up to 50 pounds. • Ability to stand and walk for extended periods throughout the workday. • Ability to bend, reach, push, pull, grasp, and safely handle parts, materials, tools, and equipment. • Ability to safely perform work associated with FIP operations, assembly, production, and shipping. Safety & Compliance • Follow all company safety policies, procedures, and established work practices. • Properly use all required personal protective equipment (PPE), including safety glasses, hearing protection, safety footwear, gloves, and additional PPE required when working with FIP chemicals or equipment. • Follow established procedures for the safe handling, use, and storage of chemicals associated with the FIP process. • Maintain a clean, safe, and organized work area. • Report unsafe conditions, equipment concerns, and potential hazards to the appropriate personnel. Key Competencies • Mechanical Aptitude • Technical Problem Solving • Attention to Detail • Quality Focus • Organization & Time Management • Communication • Production Coordination • Shipping Coordination • Independent Decision-Making • Adaptability & Prioritization