Division Engineering Department Casting & Machining Level / Grade EX Functional Area Casting & Machining 1 Job Title 2 Reporting Functional reporting to : 3 Background i) Educational Qualification • Desirable: BE / B.Tech (Mechanical) ii) Experience Minimum: 8 years Maximum: 18 years iii) Age Limit Minimum: 30 years Maximum: 40 years 4 Job Role & Responsibilities Role: Attached separately Responsibilities: Process Planning • Design simplification by drawing study of new parts & identifying DFM, PQS-CTQ points. • Identifying right process and process parameters. • Process simplification • AI driven processes Flawless Manufacturing & Product quality enhancement • Study, identify & resolve PRBFM points (Field failures, IHR & QSR) • Proactive corrections in process to get zero defect supplies • Study & improve process robustness Cost reduction & Investment avoidance • To generate VAVEs for cost reduction • Right sizing of equipment for investment cost reduction Defect free fast product Introduction • Lead time reduction of fixtures/ tools • To ensure necessary Poka Yoke/interlocks for fool proof manufacturing process. • Auto program generation SHE • Green processes in Machining • Resource conservation in Machining 5 Competency Requirements Technical/ Functional: • Knowledge of Casting process, Sand core process • Expertise in Machine tools, Fixture concepts & Cutting tools • Expertise in Machining simulations (CAM-CAD) • Expertise in line balancing, Man-Machine balancing • Expertise in CNC Programming • Analytical capability to analyze & resolve the defects reported • Thorough knowledge about various inspection techniques • Knowledge about automotive industry standards and regulations, applicable globally. • Good understanding of all applicable standards/ regulations and their application Soft Skill set: Excel, Power Point, SAP, Team Centre, NX Unigraphics, Simulation (CAM-CAD) analysis Behavioral • Effective communication with team, vendors and seniors. • Candidate should be able to work in a dynamic and challenging environment with deliveries on schedule. Good Interdepartmental & R&D co-ordination required. Specific expertise required for functional area: Casting side : • Good knowledge of casting processes (HPDC,GDC, LPDC). • Should be able to know about the defects observed in castings and their countermeasures Machining side : • Good knowledge of various machining processes required for Cyl.Head, Block & Crankcases such as Valve finishing, Honing, Fine boring etc. • Good knowledge of Washing & Leak testing processes • Familiar with CNC machine handling & programming with cutting tools & parameters 6 Likely sources Organization example HMSI, Yamaha, Suzuki Preference to candidate from local area.