JD for Maintenance Shift Incharge (Paint) Location – Kharkhoda Experience – 7-14 Years Education - Diploma in Mechanical/Electrical Designation – SE/AM Job Responsibilities • Lead a team of technicians and electricians during the shift. • Ensure smooth shift handover with proper communication of pending issues and work done. • Attend daily production-maintenance coordination meetings and align maintenance activities accordingly. • Immediate response to breakdowns across paint shop zones: PT/ED, spray booths, robots, ovens sludge systems, conveyors, etc. • Troubleshoot mechanical, electrical, hydraulic, and pneumatic issues. • Coordinate with production to minimize downtime and maintain takt time. • Ensure proper logging of breakdowns in SAP. • Ensure adherence to daily/weekly/monthly PM schedules. • Monitor equipment health and performance using IoT/SCADA/sensor data (fan currents, pressures, temperatures, etc.). • Support implementation of predictive techniques like vibration analysis, thermal imaging, sludge monitoring, etc. • Maintain critical systems like: PT/ED tanks and circulation systems, Paint robots (e.g. Yaskawa,) Sludge systems (pumps, skimmers, chemical dosing) Air handling units, ovens, chillers, heat exchangers Fire safety and exhaust systems MES/SCADA/instrumentation systems • Monitor and maintain paint shop utilities: compressed air, chilled water, DI water, exhaust, and VOC systems. • Support ETP, STP, and hazardous waste handling procedures where applicable. • Ensure adherence to environment norms (VOC levels, effluent management, etc.). • Ensure availability and optimum usage of critical spares and consumables. • Report low stock and raise requisitions where necessary. • Enforce strict adherence to safety protocols in high-risk zones (booths, ovens, tanks). • Conduct toolbox talks and safety audits. • Ensure LOTO compliance during maintenance activities. • Maintain shift-wise reports of breakdowns, maintenance done, downtime, spares used, etc. • Update CMMS/SAP systems regularly. • Highlight chronic issues and assist in root cause analysis (RCA) and corrective action planning. Functional/Technical: • Deep knowledge of paint shop process equipment and layout. • Hands-on experience with paint robots, circulation systems, ovens, AHUs, and sludge treatment systems. • Proficiency in breakdown analysis and digital maintenance systems (SAP PM, Infor, etc.). • Strong knowledge of pneumatics, hydraulics, Mitsubishi PLCs, Servo drives,VFD Friction drives system, Conveyors • Familiarity with Digitalization, Predictive Maintenance techniques, 5S, and Lean Maintenance • Experience with robots (FANUC, Yaskawa, etc.) and vision systems is a plus • Good communication and shift coordination ability