Design Engineer - Exterior Trims and Ambient Lighting
Expleo · expleo.com
ChennaiOn-siteMid level4–7 yrs
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The job in short
Automotive exterior trim and ambient lighting design engineering.
Compliance
Details
- Found
- 11 d ago · posted 2026-10-13
- Location as listed
- Chennai, TN, IN
- Role
- Mechanical Engineer
- Source
- The company’s own careers site
Full description
Overview
Design Engineer - Exterior Trims and Ambient lighting
Responsibilities
Key Responsibilities & Tasks:
• Design and develop exterior trim components (bumpers, grilles, claddings, spoilers, wheel arch trims, pillar appliques, rocker panels, and garnish parts) and Ambient Lighting.
• Create and modify 3D CAD models using tools like CATIA V5/V6.
• Develop designs aligned with Class-A surfaces and define mounting strategies, attachment features (clips, snaps, fasteners), and part interfaces with BIW and adjacent systems.
• Ensure compliance with gap & flush, section requirements, and vehicle master sections.
• Collaborate with CAE teams for simulation studies and provide countermeasure.
• Work closely with Styling Studio, Body Engineering (BIW), Closures, Lighting, and Manufacturing teams.
• Coordinate with suppliers for feasibility, tooling concepts, and cost-effective design solutions.
• Ensure smooth design integration across systems while maintaining styling intent and functional performance.
• Ensure DFM/DFA compliance, including draft analysis, ribbing, wall thickness, and tooling feasibility.
• Ensure compliance with OEM standards, regulatory requirements, and pedestrian safety norms.
• Good knowledge of materials (PP, ABS, PC/ABS, ASA, composites) and surface finishes (painted, textured, chrome plating).
Qualifications
Bachelor’s/ Master’s Degree in Engineering in Mechanical / Automobile Engineering.
Essential skills
Essential:
• Strong expertise in automotive exterior trim design/Ambient lighting
• Proficiency in CATIA V5/V6 and ENOVIA
• Good understanding of Class-A surface integration
• Knowledge of plastic part design, GD&T, tolerance stack-up
• Experience with global development processes (GPDS, APQP)
• Familiarity with pedestrian safety and regulatory requirements
Desired skills
Desirable:
Experience
4-7 years
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