Accountabilities Major Activities Quality Management 1. Quality Planning & Documentation • Implement Manufacturing Quality Plans and Inspection & Test Plans for Tower, Nacelle & Hub, and Blade. • Ensure compliance with WTG OEM guidelines, approved drawings, technical specifications, applicable standards, and project quality requirements. • Review supplier quality procedures, inspection formats, and manufacturing documentation. • Conduct routine visits to manufacturing facilities and prepare audit/inspection reports. • Monitor manufacturing activities to ensure compliance with approved MQP/ITP and quality requirements. • Coordinate with all stakeholders and suppliers to ensure timely completion and delivery of materials as per the project schedule. • Conduct WTG final inspections and punch-point verification prior to dispatch. • Ensure that the Quality Dossier is complete and complies with project requirements. • Maintain and monitor punch-point closure reports. • Strong knowledge of heavy fabrication and welded structure inspection, preferably WTG tubular towers. • WPS, PQR and Welder Qualification/Welding Performance Qualification requirements. • SAW, SMAW and GMAW/MIG/MAG welding processes, as applicable. • Plate cutting, rolling, fit-up, longitudinal and circumferential welding. • Visual weld inspection, UT, MPT/PT test and evaluation of NDT reports. • Alignment, roundness, straightness, Flange inspection and ovality of tower sections. • Welding consumables, storage and handling practices. • Blasting, painting/metallizing and Dry Film Thickness (DFT) inspection. • Final inspection, punch-point verification and tower-section release. • Inspect Nacelle assemblies, including the main frame, yaw system, gearbox, generator, brake system, coupling, cooling system, lubrication system, gear oil system, sensors, and associated assemblies. • Inspect Hub assemblies, including the pitch system, pitch bearings, power cabinets, control cabinets, sensors, and associated mechanical and electrical components. • Conduct dimensional inspection of critical interfaces, mounting surfaces, shaft alignment, coupling alignment, bolt-hole patterns, and other critical dimensions as per approved drawings and specifications. • Inspect fasteners, bolt grades, tightening torque/tension records, and traceability. • Witness and verify Nacelle and Hub functional testing and review the corresponding test reports. • Conduct Blade dimensional and visual inspections and identify any manufacturing defects, damages, or abnormalities. • Verify Blade type, serial number, manufacturing records, material traceability, and compliance with approved material specifications. • Review and verify the complete Nacelle, Hub, Tower and Blade Quality Dossier, including material certificates, process records, inspection reports, test reports, and traceability records. • Maintain inspection and test records. • Raise NCRs for any identified deviations from approved requirements. • Review the root cause analysis and corrective action proposed by the supplier. • Verify the implementation and effectiveness of corrective actions. • Verify rectification and ensure timely closure of NCRs. • Prepare resolution plans and follow up on the closure of all open NCRs. • Monitor the status of open NCRs and maintain the NCR closure tracker 2. Tower Inspection and Documentation 3. Nacelle & Hub, Blade Inspection and Documentation 4. NCR Management Technical Innovation & Developing Solutions • Adopt digital quality tools, non-conformance tracking systems, and real-time quality data analytics. Developing self and others • Conduct regular training and awareness programs on quality standards, root cause analysis (RCA) • Promote a culture of zero-defect and first time-right execution Management Functions • Monitor & Update NCR, SNAG, Vendor Inspection on Wrench Portal. • Provide quality assurance reports to internal management, clients, and lenders. • Showcase quality credentials through audit clearances, and compliance records. SKILLS AND KNOWLEDGE • Essential: 8 + Year experience with B.E./B. Tech in Mechanical Engineering from a recognized university. NDT certification is mandatory with Min 4 Years of experience, ASNT Level II/Level III in relevant methods such as UT, MPT, PT, VT experience, preferably ASNT-III. • Preferred Certifications: ISO 9001:2015 Lead Auditor or QA/QC certification. RCA - CAPA & 8D. Six Sigma Green Belt. Functional Skills • Technical Skills o Strong knowledge of Nacelle, Hub, Blade and tower quality requirements. o Strong knowledge of NDT tests such as UT, MPT, PT, VT experience. o Familiarity with Indian Standards (IS), IEC, and relevant standard/guidelines. o Ability to interpret engineering drawings, method statements, and ITPs. o Experience in tower fabrication, inspection and Quality documentation. • Quality Management Skills o Hands-on experience in preparing and implementing QAP, ITP, and method statements. o NCR/CAPA management and root cause analysis. o QA/QC documentation and dossier preparation for handover. • Soft Skills o Strong coordination and stakeholder management (EPC contractors, OEMs, client inspectors). o Clear communication, both verbal and written, for reporting and inspection notes. o Problem-solving and proactive issue prevention. • Ability to work under tight deadlines and remote site conditions.