Responsibilities & Key Deliverables • Formability Analysis of Sheet Metal Parts. • Simulation with CAE Software ( Auto Form / Pam Stamp). Suggesting Counter measures for the Defects. • Interaction with customer and Concern Resolution. Manufacturing feasibility study for new model introduction in existing line. • Develop BIW process plans for Manual and Robotic welding Lines. • Develop BIW Robotic welding simulation cells and OLP in PS Team center / standalone. • Generate standards and check sheets for Simulation and OLP through benchmarking and lessons learnt. • Collaborate with CME process, PLC and Line builders for verification of Simulation and OLP during DAP and trials at suppliers. • Installation and commissioning with post SOP support for Process and cycle time prove out. • Line layout, Manufacturing process flow, Cycle time chart and RFQ preparation of BIW sub assembly. • Do process study wrt gun, equipment, fixtures and suggest suitable changes in product to ensure first time right manufacturability. • Build up the station/cell/line in PS by adding all relevant resources. • Check for Gun reachability, apply all kinematics to relevant tools and create robot path with zero collision with basic tools. • Generate Basic path (welding, tip dressing, etc) and zoning conditions to avoid any collision. • Collaborate and Coordinate with Line builders to get the line simulation done and optimize the robot paths, robot zoning and again give feedback for any improvement required in design. • Hands on experience of virtual controller such as- ABB / Fanuc / KUKA etc, generate the OLP with the cycle time accuracy of 99%. • Find out root causes to achieve cycle time targets if not achieved. • Ensure Zero error / collision / losses through continuous involvement with execution team. Preferred Industries Automobile Manufacturing Education Qualification • Bachelors of Technology in Mechanical / Automobile • Diploma in Engineering in Mechanical / Automobile General Experience 2 to 8 years of relevant experience in BIW Manufacturing, Production, Assembly.