Ayr designs and manufactures critical power grid equipment including power transformers, distribution transformers, special-purpose transformers, high-voltage circuit breakers, and medium-voltage switchgear. They serve markets such as renewables, data centers, utilities, oil & gas, and industrial sectors. They position themselves as partners in power projects, offering lifecycle support and working to deliver faster than average industry timelines. Website: https://ayr.energy Role Purpose: Own in-process quality for medium and power transformers (33–400 kV), ensuring products meet applicable standards, customer specifications, and Ayr Energy's Quality Management System (QMS). Lead stage-wise quality controls across core, coil, tanking, assembly, oil processing, and final tests to achieve first-time-right builds, reduce rework, and elevate customer satisfaction. Key Responsibilities: 1. Quality System & Documentation • Create and maintain Control Plans, Inspection & Test Plans (ITP), stage checklists, work instructions, and traveler/route cards; enforce hold/witness points. • Own NCR/CAPA—facilitate structured root cause analysis (5-Why, Fishbone), implement fixes, and verify effectiveness; drive defect prevention. • Maintain device history records, test certificates, as-built dossiers, and customer documentation packs for shipment and FAT. 2. Supplier & Customer Interface • Qualify and develop suppliers for critical items (CRGO, copper, bushings, OLTC, radiators, tanks); conduct audits and PPAP/FAI where applicable. • Lead customer stage and final inspections (FAT), coordinate third-party inspections/test labs, and close observations promptly. 3. Data, Metrics & Continuous Improvement • Track FPY, rework/repair hours, supplier PPM, test bay failures, and COPQ; publish weekly/monthly dashboards. • Apply 7 QC tools, MSA (GR&R), process capability (Cp/Cpk/Pp/Ppk), and SPC to stabilize and improve processes. • Run kaizens to reduce defects (e.g., oil leaks, winding shorts, paint defects) and cycle time at critical stages. Compliance & Standards • ISO 9001:2015 QMS; ISO 14001 and ISO 45001 (EHS) – adhere to procedures and participate in audits. Qualifications & Experience: • Education: BE/B.Tech or Diploma in Electrical/Mechanical Engineering (Electrical preferred). • Experience: 8–15 years in transformer manufacturing quality; at least 5 years hands-on in-process/stage inspection and test bay exposure for 66 kV+ class. • Certifications (preferred): Six Sigma Green Belt/Black Belt, ASQ CQA/CQE, NDT Level II (VT/PT), Lead Auditor (ISO 9001). Skills & Competencies: • Strong knowledge of transformer construction, drawings (GA, core/coil, schematic), tolerances, and insulation systems. • Proficiency with electrical tests (TTR, WR, IR/PI, tan δ/PF, SFRA, AC withstand) and interpretation of results. • Hands-on with metrology and torque tools; ability to set up gauges/fixtures and verify special processes. • QMS documentation, RCA/CAPA, statistical analysis (MSA, Cp/Cpk), and SPC; working knowledge of ERP/MES and Minitab/Excel. • Clear written/verbal communication; ability to coach operators, manage audits, and interface with customers and TPI bodies. Key Performance Indicators (KPIs): • First-pass yield at critical stages and final test • Supplier PPM and on-time NCR closure • Defect/rework reduction (%), COPQ trend • Calibration compliance and audit scores • On-time documentation pack readiness and shipment clearance Why Join Ayr Energy: Be part of a fast-growing grid hardware company building mission-critical products. You will shape world-class manufacturing systems, work with global suppliers and utilities, and grow into leadership roles with clear impact on reliability and safety of power networks. Work Conditions: • Primarily shop-floor based role with regular presence in test bay and oil processing areas. • Shift and weekend support during critical builds or customer inspections as needed. • Travel up to 60% for supplier audits, customer FATs, or type test witnessing.